How Custom Soundproofing Kits Solve Real-World Industrial Challenges?

How Custom Soundproofing Kits Solve Real-World Industrial Challenges?

How Custom Soundproofing Kits Solve Real-World Industrial Challenges?

It’s very common for industrial areas to be very noisy. Any business operating loud equipment or systems is struggling with a real operation challenge that is more serious than being bothersome. Working in noise from industrial activities on a regular basis can cause employees to feel exhausted, face danger and possibly break regulations. For these types of applications, relying on custom soundproofing methods gives you exact and tried solutions for noisy surroundings.

Bespoke noise reduction products are tailored for particular problems faced in real locations, since general solutions generally don’t work as well. A customized soundproofing solution will help you handle vibrating compressors and the echoing sounds in a manufacturing plant.

Industrial Noise: A Persistent and Costly Challenge

It is common for manufacturing, logistics and energy plants to operate in environments with a lot of noise. The noise of machines never stops, the air flows under pressure and vibrations travel over metal surfaces.

Key problems caused by unchecked noise include:

  • Employee hearing loss or fatigue

  • Communication breakdowns on the floor

  • Reduced productivity

  • Non-compliance with OSHA or local noise regulations

  • Increased complaints in mixed-use or urban areas

While standard acoustic panels or foam can offer minimal relief, they rarely provide the durability or specificity required in harsh, industrial applications.

Why Generic Soundproofing Fails in Industrial Settings?

Off-the-shelf soundproofing materials are typically designed for home or office use. In an industrial environment, they fall short in multiple ways:

  • Incorrect sizing for machines or ducting

  • Lack of heat or chemical resistance

  • Weak adhesives that can’t withstand vibrations

  • Inability to perform under moisture, dust, or oil exposure

These limitations lead to poor long-term performance and increased maintenance. That’s why many industrial teams are turning to custom soundproofing solutions that are purpose-built for their exact equipment, layout, and usage conditions.

How Bespoke Noise Reduction Kits Work?

Noise reduction kits are customized to handle certain specific acoustic issues. Kits are manufactured based on studies from site visits, acoustic systems or the actual feedback provided by clients. The end product is a kit that:

  • Matches exact machine or space dimensions

  • Uses layered materials optimized for vibration, airborne noise, and thermal resistance

  • Offers fast, tool-free installation or integrates into ongoing operations

  • Delivers consistent noise reduction performance in extreme environments

Each kit typically includes materials like:

  • Butyl rubber sheets for vibration damping

  • Closed-cell foam for high-frequency absorption

  • Mass-loaded vinyl (MLV) for airborne sound blocking

  • Aluminum or PVC facings for durability in chemical-heavy or outdoor spaces

The layering and application method are also custom—designed to fit machinery contours, ductwork curves, or irregular enclosures.

Common Industrial Use Cases for Custom Soundproofing Kits

1. Compressor and Pump Enclosures

Noisy air compressors and hydraulic pumps often sit close to workstations. A pre-cut, sound-dampening wrap or enclosure kit allows for full coverage without interfering with airflow or maintenance access.

2. Generator Noise Control

Emergency generators and backup power units are vital—but loud. Custom kits can wrap housings or line generator rooms to reduce decibel levels while maintaining cooling efficiency.

3. HVAC Ducting in Factories

Large-volume air movement systems contribute to background noise across a facility. Bespoke duct lining kits reduce airflow noise while withstanding high static pressure and temperature fluctuations.

4. Sheet Metal or Structural Echo

Industrial walls and ceilings made from sheet metal can amplify equipment noise. Custom-mounted acoustic panels with rigid facing can be applied to problem areas without disrupting workflow.

5. Machine Guarding Panels

CNC machines, stamping presses, or robotic arms often operate in enclosures. Custom acoustic panels for guard walls reduce noise leakage while preserving visibility and safety compliance.

Real-World Example: Automotive Assembly Line

An automotive plant faced continuous complaints about the noise from robotic welders and automated conveyors. Traditional foam panels didn’t hold up due to heat and residue buildup. The solution was a custom soundproofing kit using a three-layer panel system:

  • Butyl layer for vibration damping

  • Closed-cell foam for mid-frequency absorption

  • Aluminum facing to resist heat and oil

The panels were pre-cut for easy installation between production shifts. Noise dropped by 15 dB in key zones, improving worker comfort and lowering long-term hearing protection costs.

Advantages of Going Custom

1. Targeted Performance

Custom kits are engineered for the exact frequencies, vibration levels, and noise sources in your facility. This guarantees better results than general-purpose alternatives.

2. Material Efficiency

Pre-sized, application-specific kits reduce waste and speed up installation. No over-ordering or guesswork required.

3. Long-Term Durability

Materials are selected based on exposure to heat, chemicals, moisture, and movement. This prevents degradation and frequent replacement.

4. Integration with Existing Operations

Kits are designed to fit within current infrastructure—without needing major modifications. They support maintenance schedules and allow easy removal when needed.

Choosing the Right Soundproofing Partner

Not every manufacturer offers truly custom solutions. To ensure results, look for providers who:

  • Offer consultations or site assessments

  • Have experience in industrial-grade material engineering

  • Provide pre-tested, modular designs

  • Can adapt products to your workflow or safety requirements

SoundSkins Global is known for the cutting edge, field-tested soundproofing materials for commercial and industrial use. We are known for precision, durability and ease of use and their kits are trusted in automotive, HVAC, marine and heavy equipment sectors.

Step 1

To install the material you need be working on the metal surface of the car, remove upholstery. If you have never done this, we suggest searching it up on YouTube. Once the upholstery is removed, make sure there is no debris, waxy oils or rust by cleaning the surface with denatured alcohol.

Step 2

Once surface is clean and ready to go, cut the sound deadening material to the right size so it fits desired area. For small surfaces, we recommend that you measure the dimensions and then cut to fit.

Step 3

With the surface area clean and pieces cut to desired dimensions, peel off the paper and apply material to surface area starting from the top to bottom using the car door holes to help with alignment. We recommend using a hand roller to ensure that there are no air pockets and ensure the adhesiveness.

Sound Deadener Install On Jeep

SOUNDSKINS GLOBAL

Sound Deadener Install FAQ: Tips & Tricks

What tools will I need to for a sound deadening project?  
  • Rag & Denatured Alcohol: Apply the alcohol to the rag and use to clean the metal surface areas you will be applying the material to.
  • Gloves: Our product is pretty safe to install without gloves but if you have never installed a sound deadener mat, we recommend using gloves.
  • Hand roller: We highly recommend using a small roller to reach the tighter surface areas of your vehicle. You can find these on Amazon or most online retail shops. There are wooden, rubber and metal rollers, we recommend wooden or rubber, try and stay away from metal as they can tear the material.
  • Utility Knife: The utility blade is to cut the material. Make sure to cut the material on top of a pice of cardboard so that your blade stays sharper longer, if it's a big job, have some extra blades around.
How do you apply sound deadener material? 

We sell our roll on sound deadener product in 2 different formats: custom cut to fit pro kits and an easy to work with rolled up large sheet. If you can measure, cut, peel and stick you can install sound deadener! You can use your hand to apply pressure when positioning the material and then use a roller to make sure it sticks down to metal surface.

After you cut the material and are ready to stick it on, some customers find it easier to peel off a small portion of the release liner and then apply it to metal surface, and then work their way across the sheet, peeling off a small section at a time.

Make sure to always remove the air bubbles with the roller. The second most important thing when it comes to quality of sound deadener is the quality of adhesion to the surface area. You want the material to be stuck down properly to ensure it stays in place.

Where do you apply the sound deadening material?  

The great thing about our sound deadening material is that it can be applied to all types of metal surfaces. All SoundSkins sheets use extremely strong adhesive and they can even be mounted on fiberglass, plastic and even wooden surfaces, but it's not very common to apply to these surfaces since they don't vibrate as much. By covering all metal surfaces such as your doors, roof, trunk and floor you can make a significant difference to unwanted road noise.

Your top priority when applying a car sound deadener is to cover the doors, floor and trunk. If you have extra material then proceed to other metal surfaces you wish to cover for extra sound insulation.

How much surface area should I cover?  

To properly deaden the metal surfaces, we recommend to at least do 25% coverage with our SoundSkins material, this will make a difference in unwanted road noise, but to have a huge impact we recommend covering up 60% of metal surfaces. If you want to get the most used from your sheet, one effective strategy is the CHECKER BOARD APPROACH, using this technique you cut the SoundSkins sheet into small pieces and apply them to the metal surface in a checkered pattern.

It is very common for our customers to do close to 100& coverage to any metal surface because not only are they looking to reduce road noise, they also want to insulate their car from heat or they like the way the material looks on the car's bare metal surface.

How do I make sure the sound deadener sticks well?

SoundSkins products are made with a very strong adhesive and create a extremely strong bond with the metal, it's really hard to NOT make it stick. To ensure the best possible bond, we highly recommend cleaning the metal surface before applying our material and then using a hand roller to firmly attach the SoundSkins deadening mats.

Great adhesion with no air bubbles is the absolute key if you want to get the best performance. Remember that any air pocket with poor adhesion means you will not get the full benefit of the deadener.

How to install car sound deadener: Recap
  1. Remove upholstery and carpet from your vehicle. Proceed to vacuum to get rid of debris and dirt. Clean all greasy spots with denatured alcohol, other solvents or degreasers will leave behind a film that prevents a solid contact surface. Allow metal surface to try.
  2. Cut the SoundSkins sheet to desired size and cut using a sharp utility knife. Use gloves to avoid any cuts.
  3. Peel off the wax paper from the back of material and apply to surface, this can be done by small sections at a time. Use roller to create a strong bond between material and metal surface and to get rid of any air bubbles.

If you have any questions, make to reach out to use and we'll be happy to help.

SOUNDSKINS GLOBAL